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Why are Crimp Dimensions so Important?

by Neil Macleod

Technical Knowledge

Why Crimp Dimensions and Hose Compatibility Matter More Than You Think

In the world of hydraulic hose assembly, precision isn’t just a recommendation, it’s a requirement. One of the most overlooked yet critical aspects of hose assembly is crimping; more specifically, making sure your crimp dimensions are accurate and your components are matched correctly. Let’s break down why this matters so much and how a simple tool, like our Crimp Chart, can save your systems, your safety, and your wallet.

Why the Right Dimensions Matter 

When we talk about “crimping” in the world of hydraulic hose, we’re referring to the process of compressing a metal fitting (a hose tail) onto a hose. Done correctly, this creates a leak-free, high–pressure seal. Done incorrectly, and you’re looking at leaks, blow-offs, burst hose, and costly downtime. 

Here’s Why Precise Crimp Dimensions Are So Important:

Seal Integrity

The crimp forms the seal. Too loose? It leaks. Too tight? It damages the hose 

System Pressure

Proper crimps allow the hose to perform at its rated working pressure 

Retention Strength

A good crimp provides the mechanical grip needed to prevent pull-off under load

Repeatability

In production or field work, consistent crimping means reliable performance every time 

Why You Shouldn’t Mix and Match Fittings and Hoses

It might be tempting to use whatever fitting you have on hand, especially when things get hectic. But mismatching hose tails and hose is a shortcut to failure. Hose and fittings are engineered as matched systems, and using parts from different brands or series that aren’t approved to go together can: 
 

  • Render crimp specs useless 
  • Void your manufacturer’s warranty 
  • Exposes you to safety and liability issues 

If you’re not 100% sure if a fitting is compatible with a hose, stop and check; don’t guess. Download our Crimp Chart to confirm part compatibility and the appropriate crimp dimensions for your system. 

If you need a hand, don’t hesitate to reach out to our friendly team by calling 1300 654 782. 

View or Download our Crimp Chart V28.05.2024:

Crimp Chart
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